Success Story — Intralogistics, Industrial Automation

Secure Wireless Connection for Manual Emergency Stop Switches on AMRs

In the manufacturing facility of a Japanese automotive supplier, autonomous mobile robots (AMRs) handle material supply directly to the workstations. This saves employees a significant amount of walking and makes the production process more efficient.

Client
Japanese automotive supplier
Project area
USA

Task

Our customer, a Japanese automotive supplier, uses autonomous mobile robots (AMRs) to deliver materials to employees’ workstations. This significantly reduces walking distances and saves time.

To ensure that AMRs and employees can work together safely, a fail-safe wireless connection to the manual emergency stop switches is required—transmitted via the CIP Safety protocol. Without this reliable safety communication, the planned process automation cannot be implemented.

Implementation

R3 Solutions provided a replicable and scalable, locally oriented wireless network solution and integrated the emergency stop buttons via the CIP Safety protocol. The network connection operates with low latency and no downtime.

Result

This highly reliable wireless solution enables the secure integration of AMRs and thus the desired process automation. This makes it possible to design the specific manufacturing process much more efficiently—while fully complying with safety requirements.

Eingesetzte Hardware

Four Bridge-E devices along a 10-meter-long corridor.

Services

Design and deployment of a scalable, local safety wireless network; integration of emergency stop switches via CIP Safety.

Project Data

Network size: 4 devices
Real-time protocol: CIP Safety
Other data transmission: none
PLC cycle time: 100 ms
Coverage: 10 m corridor
Roaming: No
Monitoring: No

Daniel Thiel

Wireless Solutions Expert

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